Features and Benefits
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Productivity
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Reduce fastener removal time by up to 80%
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Remove titanium fasteners in eight seconds, aluminum in three seconds
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Easily remove fasteners from difficult locations
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Eliminate airframe damage repair time and MRB activities
 
Reduce Damage Costs
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Eliminate drill-slip damage - E-Drill's forceless EDM process eliminates lateral drill forces that cause slip damage
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Automatic depth control to 0.005" eliminates overdrill damage
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Eliminate drive through damage - Inside-pin-cutting assures a clean pin free of burrs and crowns
 
Versatility
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Flange or collar removal
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Cut any conductive metal, regardless of hardness
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Aluminum, Titanium, stainless, Inconel, etc.
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Most fastener sizes and oversized
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Most fastener types - Hi-Lok, Huck, Jo-bolt, Eddy-bolt, etc.
 
Ergonomics
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Reduce operator fatigue
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Dramatically reduce the causes of stress and repetitive motion injuries
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Eliminates drill-shard eye injuries
 
Workplace
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Eliminate drill-shard F.O.D.
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Closed system captures all cut debris
 
Operator
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Reduce operator training, skill and strength requirements
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Facilitates a more flexible work process, and allows new process configurations that are more efficient.
 
 
Method of Operation
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Fastener removal is achieved by virtue of Perfect Point's proprietary EDM technology, a patented Electro-Discharge-Machining process. Without applying force, the electrode machines a circular cut of desired diameter and depth in the fastener. A closed-loop stream of dielectric fluid flushes the cut and removes the cut debris. Because of the aggressive flushing during the cut, virtually no heat is transferred to the surrounding area, i.e., no recast or heat affect zone (HAZ).

The forceless nature of the cutting process significantly reduces the risk of damage to underlying airframe. Reduction of operator fatigue reduces operator errors. Without "push" force to the drill, "slip" during cutting is eliminated. "Off center drift" at the start of the cut is also eliminated - even on convex button-head fasteners.

Panel damage from "over drilling" is eliminated with an innovative sensing technology that automatically terminates the cutting process when the precise depth is achieved.